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Welding and Metal Fabrication

Welding and Metal Fabrication – 100 Hours Certificate Course

Course Code:

VSS204

Level:

Start:

Anytime

Finish:

Anytime

Study From:

Anywhere

Tutor Support:

Unlimited Access

Learn About Welding and Metal Fabrication

If you are considering a career in welding and metal fabrication and need a qualification to get started, our Welding and Metal Fabrication 100 hour certificate course is an ideal starting point. The course provides a solid foundation for anyone wanting to enter the industry.

The technique of converting metals into a metal product is called Metal Fabrication. Fabrication involves using rivets, bolts, welding techniques, etc. Welded metal fabrication is created using procedures such as welding, thermal cutting, or brazing.

YOU’LL LEARN:

The Scope and Nature of Metal Fabrication, Different Types of Welding, Welding Joint Designs and Colours, Welding Equipment, Workplace Health and Safety, Selecting and Preparing Metals, Welding Techniques, How to Weld, Weld Defects and Repairs, and Other Metal Fabrication Techniques.

For more lesson details please click here to view the lesson structure.

An understanding of how metal fabrication processes work in transforming raw materials into various forms and structures is essential. Knowing what construction skills and techniques to use is the foundation of becoming an expert welder and metal fabricator.

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Lessons

There are 10 lessons in this course:

1. Scope and Nature of Metal Fabrication

Metal fabrication techniques
Welding
Occupational opportunities in welding

2. Types of Welding

Fusion welding
Solid-state welding
Dissimilar welding

3. Welding Joint Design and Colours

Types of joints
Types of welds
Other ways of describing welds
Symbols
Colours of welds

4. Welding Equipment

Welding current
Operating voltage
Types of welding power sources
Welding machines by design
Welding machines by welding type
Welder & welding accessories
Electrodes

5. Workplace Health and Safety

Best practices in different types of welding
Potential hazards
Workwear
Fire protection
Electrical safety
Welding in hazardous environments

6. Selecting & Preparing Metals

Selecting metals
Prepare the Metal for Welding
Cutting Methods
Guidelines for machine Cutting Metal Safely

7. Welding Techniques

Welding bead
Push/pull
Work angle
Travel angle
Welding speed
Welding positions

8. How to Weld

Joint preparation
Some common arc welding processes
Stick welding
MIG welding
TIG welding
General tips when arc welding

9. Weld Defects & Repairs

Types of weld defects
Maintenance inspections & testing
Repairing welds
Welding procedure specification

10. Other Metal Fabrication Techniques

Properties of materials
Choosing raw materials
Metals
Fabrication processes
Shaping metals
Assembling metals

Learning Goals

Explain the scope of metal fabrication and welding in building structures from raw metals
Distinguish different types of welding techniques
Explain the range of joint types that are used and the colours that occur in welds
Explain different types of welding equipment in detail
Determine health and safety provisions and practices to be followed when working with metal
Explain how to choose and prepare metals for welding processes
Explain different welding techniques and positions
Explain how to weld different types of joints and how to use different welding processes
Explain different types of defects and techniques for inspection and repair of welds
Explain a range of other metal fabrication techniques

Practical (Set Tasks)

Contact a welding organisation that represents the welding industry in your country or region to find out the types of welding jobs, the qualifications and/or skills required and the industries or areas where there are likely to be growing needs for welding professionals and related job positions in the future.
Find out which guidelines for welding technical drawings are used most often by contacting an organisation or association that represents the welding industry where you live.
Look for two or three examples of welds that show colours in the weld. Determine what the metals are and whether there is any corrosion.
Visit a supplier of welding equipment. Ask someone to show you the accessories that they have that can be used specifically with your chosen type of welding.
Choose a type of welding and visit a welding accessories supplier. Find out electrodes suitable for this type of welding, the classification codes on these electrodes, and their uses.
Visit a hardware store or manufacturer of metals for fabrication. Find out the types of metals they provide which are suitable for welding. Focus on any coating, relevant dimensions, and cost.
Obtain access to welding equipment and practice doing one string bead and three different patterns of weave bead.
Interview someone who has practical experience with arc welding and ask them to explain how to create two different fillet welds and two different butt (groove) welds and ways of avoiding defects.
Make a comparison chart for the different metal fabrication techniques used in your industry or an industry of you are interested in.

Examinations

Program Summary

More Information

CAREER OPENINGS

Opportunities for careers in welding and metal fabrication are vast. The options and variety in what is made through welding and metal fabrication is by no means limited to the list below. – so much of our material world requires welding and metal fabrication ranging from basic tools and equipment to works of art and production. Metal is formed and shaped in different ways to form all sorts of things we use in our everyday life.

Career opportunities for skilled welders and metal fabrication experts can be found in some of the following industries:

Aircraft Production, Automobile, Bus and Truck Assembly and Fabrication
Armaments / military production
Bridges
Buildings
Cutting Tools
Dies
Earthmoving equipment/cranes
Engineering
Furniture
Jewellery making
Art/Sculpture
Machine toolsNuclear Constructions
Pipes
Pressure vessels/tanks
Railways and Train Locomotives
Ships, Marine, Naval and Boat Construction
Spacecrafts
Storage tanks

Assessment

Assessment is based on a combination of completing all assignments and sitting for a final short one and a half hour exam, in your own location.

If you don’t cope well with exams then you may elect to undertake a project instead. This is a popular option.

In addition, most modules have a Set Task at the end of each lesson placed before the assignment. This is an opportunity to undertake practical work to help you acquire knowledge and skills and practical experience. This ADL feature is an added bonus not found at most online schools. Set Tasks are not required for assessment.

Some courses also have optional Self-Tests which are available on our online learning platform. These are not available by correspondence or by USB, and do not form part of your overall grade.

How our courses work

Choose Your Learning Method
You choose how you would like to receive your course material, i.e., Online, USB or Correspondence. The choice is yours. You may also work on online or offline.
Tutor Allocation
Every student is assigned their own dedicated tutor who is an expert in their subject area. They provide as much or as little individual contact as you require. You can contact your tutor whenever you need – your hours are not limited.
Feedback and Assignments
Tutor Feedback is an essential component in helping you understand the subject matter. Tutor feedback is given in the form of notes written on the assignment. We encourage you to contact your Tutor where help with clarification and understanding of course material may be required.

Your assignments are located at the end of each lesson. You submit them for marking whenever you are ready. There is no time limit.
Set Tasks and Self-Tests
Most modules have a Set Task at the end of each lesson before for the assignment. This is where you get the opportunity to undertake practical work to help you acquire knowledge, skills and practical experience. Many modules also have short Self-Tests.
Exams
Once all assignments have been completed you may then elect to sit for a one and half hour exam in your own location. If you prefer not to take the exam you do have the option to undertake a project instead.
Once the exam or project part of the course is completed, your Certificate is then processed. Please allow approximately 4 weeks for this.
Design Your Own Qualification
ADL offers students the flexibility to self-design their own qualification – bundling together a combination of 100-hour modules into a qualification higher than a certificate.

FAQ

FREQUENTLY ASKED QUESTIONS

Here is a list of the most often asked FAQ’s.

General

Q. Why should I enrol with the Academy for Distance Learning?
A. Here at ADL, our students are our priority – we treat everyone as a unique individual.

Q. Do I need to buy text books?
A. No, as each module has been written by highly qualified industry professionals. The content of the material is presented in such a way that text books are not required. However, if you require additional reading your tutor will be able to supply a list.

Q. What happens if I have to stop studying for a while? (eg. become sick, go on holidays, have a baby, move house, etc)
A. It’s OK to take a break and start up your study at a later point in time. Just let us know.

Q. Is there an age limit?
A. There is no maximum age limit. We do however, have a minimum age limit of 18 years. Below that age parental consent would be required.

Q. Are your courses up-to date?
A. Our courses are revised and updated on a rotation system.

Q. Do you have a Cancellation policy?
A. Yes. We have a cancellation policy that is fair and equitable. For further details please click here.

Q. Will I have any opportunity to engage with other students?
A. We have a Student Community group based on facebook! If you don’t have a facebook account already, you could make one just for talking with fellow students on the group.

Enrolment

Q. When can I enrol/start?
A. You may enrol and start at any time of the year – it’s all self- paced.

Q. Can I study from anywhere in the world?
A. Our courses are available to anyone, anywhere in the world from the comfort of your own home. The course content is relevant to any country, culture or economy.

Q. How long do I have to complete the course?
A. You complete the course at any time that is convenient for you.

Q. Completing a 100 hour module – how long will it take?
A. For some students a 100 hour module will take approximately to 3- 6 months to complete. Others take less time and some even longer.

Assessment

Q. Assessment – how does it work?
A. For each 100 hour module you are assessed by assignments (at the end of each lesson) and a final one and a half hour exam (or you may elect to complete a Project, instead of sitting the exam) – the choice is yours – you sit for the exam in your own location.

Q. I don’t cope well with exams – what can I do?
A. You may elect to undertake a Project (set by your tutor) instead of sitting the exam. Projects are completed from your home and can usually take a couple of weeks to complete.

Q. If my assignment is not up to standard is there an opportunity to resubmit my work?
A. Yes –

Q. How many assignments do I need to complete for each module?
A. At the end of each lesson, there is an assignment – so if a course has say, 10 lessons, there would be 10 assignments.

Q. I am having difficulty attending workshops/industry meetings, what can be done?
A. If your course requires attendance at workshops, conferences, or industry meetings; alternative arrangements can be made in your country.

Qualifications

Q. What qualification will I receive?
A. For individual modules, you would be awarded a Certificate endorsed by TQUK (Training Qualifications, UK), providing you complete all assignments and the exam. If you just want to complete only the assignments and not sit for the exam or finish a Project, then a Letter of Achievement would be awarded. For more details on qualifications available please click here.

Q. Can I customize my diploma/higher qualification?
A. Not all educational institution’s certificates /diplomas meet everyone’s needs. The opportunity to Design Your Own Diploma at the Academy (subject to our approval) is an added bonus, not found at other colleges. You choose modules that you think will help you in achieving your goal.

Q. What do I get when I complete the course? Will I receive a transcript?
A. At the completion of all courses and providing all assignments and exam requirements have been met, you will receive your Award and a Transcript.

Tutors

Q. Our tutors – who are they?
A. We appoint Tutors and require that they must be currently active in their industry, with at least 5 years’ experience in their chosen profession.

Q. Can I contact my tutor at any time?
A. Yes – you have unlimited access to your tutor via email through our Online Classroom. You can always leave a message with ADL requesting your tutor to contact you. You decide on how much or how little contact you wish to have.

Q. Practical work – How is this done?
A. To find out more about this part of the course please visit the section on How Our Courses Work here.

Career Options

What's Included

What your tuition fees include

All Course Material via Online, USB or Correspondence
Assignments Marked
Professional Tutor Feedback
Set Tasks - Practical Exercises to help you develop skills
Self-Tests – multiple choice questions at the end of lessons in most modules
Unlimited Personal Tutor Support – via our student classroom
Committed and Friendly Admin Support – vital to your success
All ADL Exam or Project fees (exception RHS exams)
Qualification Certificate
Official Transcript with assignment grades
Student Manual

Plus FREE

There are no hidden extras

Career Opportunities

FAQ - RHS Theory Qualifications

GENERAL

If you require further details about any of the RHS industry recognised qualifications please, call one of our friendly RHS Course Advisors on +44 (0)1227 789 649 or email: [email protected]

Q: When can I Enrol/Start My RHS Course With ADL?
A: Anytime, Anywhere. There are no enrolment deadlines.

Q: I live Overseas. Can I Study From Overseas?
A: You can study any of the RHS theory qualifications overseas. All courses are offered in English. You will need to email RHS Qualifications direct to arrange sitting for your examination overseas.

Q: Is There a Time Limit for Completing an RHS Qualification?
A: At present there are no time limits. However, RHS is contemplating in the future, the introduction of course time-lines.

Q: Are There Any Entry Requirements (Pre-Requisites)?
A: The RHS Theory courses do not require prerequisites, previous experience or any knowledge of horticulture. You just need passion for all things horticulture.

Q: What Course Should I Start With First? I Am New To RHS Qualifications.
A: We highly recommend that you start with Level 2 – Principles of Garden Planning, Establishment and Maintenance.

Q: What Does ADL Course Material Include?
A: Includes Power Point Presentations, Videos and written course lessons.

RHS EXAMS

Q: When Do Exams Take Place?
A: Exams are held on fixed dates in February and June of each year. You should register as a candidate at least 3 months before these dates, so please do not leave exam registration to the last minute

Q: Where Do I Take My Exams?
A: UK: You take the exams at the RHS Wisley Centre, located between Cobham and Ripley in Surrey or at other authorised RHS centres around the UK.
Overseas: please email RHS qualifications direct for centre information.

Q: Exam Pass Marks?
A: Module – pass 50%. Commendation 70%.

Qualification: 50% pass for all modules.
Commendation awarded for all modules.
Each question carries a value of 10 marks.

Q: I’m Not Happy With My Exam Results?
A: You have the opportunity to re-sit your exam at the next opportunity.

There are no restrictions on the number of re-sits you can take. The highest mark you achieve will remain.,

DESIGN YOUR OWN COURSE

Click Here

Call us: +44 (0)1227 789 649 - Monday to Friday 9am to 5pm

Welding and Metal Fabrication